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1.Raw-Material Brand: | DuPont (US) / Dow Corning (Germany) / Bayer (Germany) / 3M |
2.Size: | Germany Standard Size/Inch/Metric Size |
3.Material Type: | NBR / FKM / Silicone / EPDM+Metal/Stainless Steel |
4.Product Type: | Self-Centering/Non-Self Centering/Custom |
5.Products Application | Metallurgical, chemical, engineering, construction, mining, petroleum machinery |
6.Color: | Black, white, red, green, or any customize |
7.Parameters: | Temperature from -60° C to +220° C in different material |
8.Factory Certificate | IATF 16949:2016 and ISO9001, ISO14001 certificated |
9.Product Certificate | KTW-W270/ Watermark/ LFGB / RoHs/REACH/FDA |
1. Solid Fixing: Bonded seals are intended to give a dependable and durable seal. They comprise of a metal washer with an elastic fixing component clung to it. The elastic component gives brilliant fixing properties, guaranteeing a tight seal between mating surfaces.
2. Protection from Spillage: Bonded seals are viable in forestalling spillage of liquids or gases. The elastic fixing component makes a tight seal that opposes pressure and forestalls releases, significantly under high-tension circumstances.
3. Easy Installation: Bonded seals are easy to install and require minimal preparation. They can be quickly and securely fitted into the sealing groove, reducing assembly time and improving productivity.
4. Wide Compatibility: Bonded seals are available in a variety of materials, including Nitrile (NBR), Viton (FKM), and EPDM, among others. This allows for compatibility with different fluids, chemicals, and temperature ranges, making them suitable for a wide range of applications.
5. Resistance to Fluids and Chemicals: Bonded seals exhibit excellent resistance to a variety of fluids, including oils, fuels, hydraulic fluids, water, and gases. They also offer resistance to a wide range of chemicals, ensuring reliable sealing performance in diverse environments.
| steps | The process flow | Process flow name | Machinery and equipment/measuring equipment | features | Special features symbols | note | ||||
| product | product | |||||||||
| 1 |  □ | Rubber material | visual | / | / | / | ||||
| 2 | ◇ | IQC | Hardness tester | hardness | / | ★ | ||||
| Tensile machine | Tensile strength | / | / | |||||||
| Tensile machine | elongation | / | / | |||||||
| hydrometer | The proportion of | / | / | |||||||
| Aging test chamber | The compression permanent deformation | / | / | |||||||
| 3 | □ | Mixing | mixer | / | Material thicknessmm | / | ||||
| 4 | ◇ | IQC | rheometer | TS2 | / | / | ||||
| TS50 | / | / | ||||||||
| TS90 | / | / | ||||||||
| Hardness tester | hardness | / | ★ | |||||||
| 5 | □ | Cutting edge /blanking | Cutting machine | / | Is long | / | ||||
| Material weight | / | |||||||||
| 6 | □ | moulding | 300 t hot molding machine, automatic monitoring | / | The molding pressure (kgcm2) | ★ | ||||
| / | Molding time | ★ | ||||||||
| / | Mold temperature | ★ | ||||||||
| visual | appearance | / | / | |||||||
| Hardness tester | hardness | / | ★ | |||||||
| The projector/caliper | size | / | ★ | |||||||
| 7 | □ | IPQC | visual | appearance | / | / | ||||
| Hardness tester | hardness | / | ★ | |||||||
| The projector/caliper | size | / | ★ | |||||||
| 8 | □ | deflashing | visual | appearance | / | / | ||||
| Automatic disassembly machine | / | speed | / | |||||||
| / | time | / | ||||||||
| 9 | □ | QC | Scissors/knife | appearance | / | / | ||||
| steps | The process flow | Process flow name | Machinery and equipment/measuring equipment | features | Special features symbols | note | ||||
| product | process | |||||||||
| 10 | ◇ | FQC | visual | appearance | / | / | ||||
| Hardness tester | hardness | / | ★ | |||||||
| The projector/caliper | size | / | ★ | |||||||
| 11 | □ | cleaning | Plastic basket | / | / | / | Manual cleaning | |||
| / | / | / | ||||||||
| / | / | / | ||||||||
| 12 | □ | Post curing | The oven | / | time | ★ | ||||
| / | The temperature | ★ | ||||||||
| 13 | □ | Packing | Electronic says | Single - | / | / | ||||
| Baling press | The number of | / | / | |||||||
| The printer | The labe | / | / | |||||||
| visual | The cartons | / | / | |||||||
| 14 | ◇ | OQC | visual | appearance | / | / | ||||
| Hardness tester | hardness | / | ★ | |||||||
| The projector/caliper | size | / | ★ | |||||||
| visual | check | / | / | |||||||
| visual | weighing | / | / | |||||||
| 15 | □ | Warehousing /delivery | transport cart | Delivery note | / | / | ||||
| Courier | / | / | ||||||||
| Put in storage | / | / | ||||||||
| note | 1．“◇”Said inspection、“□”Said processing、“↓”Said handling、“△”Said storage、“▲”Said reworking/repairing | |||||||||
| 2．“★”Said product function and process of key special feature symbol； | ||||||||||
1. Hydraulic Systems: Bonded seals are extensively used in hydraulic systems, including pumps, valves, cylinders, and fittings. They provide a reliable seal between hydraulic components, ensuring leak-free operation and preventing fluid leakage under high-pressure conditions.
2. Automotive Industry: Bonded seals find application in the automotive industry, particularly in engine components, transmissions, fuel systems, and braking systems. They are used in connections involving high-pressure fluids, ensuring secure and leak-free sealing in critical automotive components.
3. Plumbing and Pipelines: Bonded seals are utilized in plumbing systems and pipelines to create a reliable seal in threaded connections. They are commonly used in water supply systems, oil and gas pipelines, and industrial plumbing applications.
4. Pneumatic Systems: Bonded seals are suitable for sealing threaded connections in pneumatic systems. They provide an effective seal in applications such as air compressors, pneumatic cylinders, valves, and fittings.
5. Oil and Gas Industry: Bonded seals find application in the oil and gas industry, particularly in equipment and systems involving high-pressure fluids. They are used in pipelines, valves, pumps, and other components, ensuring leak-free sealing in critical oil and gas operations.
1.Raw-Material Brand: | DuPont (US) / Dow Corning (Germany) / Bayer (Germany) / 3M |
2.Size: | Germany Standard Size/Inch/Metric Size |
3.Material Type: | NBR / FKM / Silicone / EPDM+Metal/Stainless Steel |
4.Product Type: | Self-Centering/Non-Self Centering/Custom |
5.Products Application | Metallurgical, chemical, engineering, construction, mining, petroleum machinery |
6.Color: | Black, white, red, green, or any customize |
7.Parameters: | Temperature from -60° C to +220° C in different material |
8.Factory Certificate | IATF 16949:2016 and ISO9001, ISO14001 certificated |
9.Product Certificate | KTW-W270/ Watermark/ LFGB / RoHs/REACH/FDA |
1. Solid Fixing: Bonded seals are intended to give a dependable and durable seal. They comprise of a metal washer with an elastic fixing component clung to it. The elastic component gives brilliant fixing properties, guaranteeing a tight seal between mating surfaces.
2. Protection from Spillage: Bonded seals are viable in forestalling spillage of liquids or gases. The elastic fixing component makes a tight seal that opposes pressure and forestalls releases, significantly under high-tension circumstances.
3. Easy Installation: Bonded seals are easy to install and require minimal preparation. They can be quickly and securely fitted into the sealing groove, reducing assembly time and improving productivity.
4. Wide Compatibility: Bonded seals are available in a variety of materials, including Nitrile (NBR), Viton (FKM), and EPDM, among others. This allows for compatibility with different fluids, chemicals, and temperature ranges, making them suitable for a wide range of applications.
5. Resistance to Fluids and Chemicals: Bonded seals exhibit excellent resistance to a variety of fluids, including oils, fuels, hydraulic fluids, water, and gases. They also offer resistance to a wide range of chemicals, ensuring reliable sealing performance in diverse environments.
| steps | The process flow | Process flow name | Machinery and equipment/measuring equipment | features | Special features symbols | note | ||||
| product | product | |||||||||
| 1 | □ | Rubber material | visual | / | / | / | ||||
| 2 | ◇ | IQC | Hardness tester | hardness | / | ★ | ||||
| Tensile machine | Tensile strength | / | / | |||||||
| Tensile machine | elongation | / | / | |||||||
| hydrometer | The proportion of | / | / | |||||||
| Aging test chamber | The compression permanent deformation | / | / | |||||||
| 3 | □ | Mixing | mixer | / | Material thicknessmm | / | ||||
| 4 | ◇ | IQC | rheometer | TS2 | / | / | ||||
| TS50 | / | / | ||||||||
| TS90 | / | / | ||||||||
| Hardness tester | hardness | / | ★ | |||||||
| 5 | □ | Cutting edge /blanking | Cutting machine | / | Is long | / | ||||
| Material weight | / | |||||||||
| 6 | □ | moulding | 300 t hot molding machine, automatic monitoring | / | The molding pressure (kgcm2) | ★ | ||||
| / | Molding time | ★ | ||||||||
| / | Mold temperature | ★ | ||||||||
| visual | appearance | / | / | |||||||
| Hardness tester | hardness | / | ★ | |||||||
| The projector/caliper | size | / | ★ | |||||||
| 7 | □ | IPQC | visual | appearance | / | / | ||||
| Hardness tester | hardness | / | ★ | |||||||
| The projector/caliper | size | / | ★ | |||||||
| 8 | □ | deflashing | visual | appearance | / | / | ||||
| Automatic disassembly machine | / | speed | / | |||||||
| / | time | / | ||||||||
| 9 | □ | QC | Scissors/knife | appearance | / | / | ||||
| steps | The process flow | Process flow name | Machinery and equipment/measuring equipment | features | Special features symbols | note | ||||
| product | process | |||||||||
| 10 | ◇ | FQC | visual | appearance | / | / | ||||
| Hardness tester | hardness | / | ★ | |||||||
| The projector/caliper | size | / | ★ | |||||||
| 11 | □ | cleaning | Plastic basket | / | / | / | Manual cleaning | |||
| / | / | / | ||||||||
| / | / | / | ||||||||
| 12 | □ | Post curing | The oven | / | time | ★ | ||||
| / | The temperature | ★ | ||||||||
| 13 | □ | Packing | Electronic says | Single - | / | / | ||||
| Baling press | The number of | / | / | |||||||
| The printer | The labe | / | / | |||||||
| visual | The cartons | / | / | |||||||
| 14 | ◇ | OQC | visual | appearance | / | / | ||||
| Hardness tester | hardness | / | ★ | |||||||
| The projector/caliper | size | / | ★ | |||||||
| visual | check | / | / | |||||||
| visual | weighing | / | / | |||||||
| 15 | □ | Warehousing /delivery | transport cart | Delivery note | / | / | ||||
| Courier | / | / | ||||||||
| Put in storage | / | / | ||||||||
| note | 1．“◇”Said inspection、“□”Said processing、“↓”Said handling、“△”Said storage、“▲”Said reworking/repairing | |||||||||
| 2．“★”Said product function and process of key special feature symbol； | ||||||||||
1. Hydraulic Systems: Bonded seals are extensively used in hydraulic systems, including pumps, valves, cylinders, and fittings. They provide a reliable seal between hydraulic components, ensuring leak-free operation and preventing fluid leakage under high-pressure conditions.
2. Automotive Industry: Bonded seals find application in the automotive industry, particularly in engine components, transmissions, fuel systems, and braking systems. They are used in connections involving high-pressure fluids, ensuring secure and leak-free sealing in critical automotive components.
3. Plumbing and Pipelines: Bonded seals are utilized in plumbing systems and pipelines to create a reliable seal in threaded connections. They are commonly used in water supply systems, oil and gas pipelines, and industrial plumbing applications.
4. Pneumatic Systems: Bonded seals are suitable for sealing threaded connections in pneumatic systems. They provide an effective seal in applications such as air compressors, pneumatic cylinders, valves, and fittings.
5. Oil and Gas Industry: Bonded seals find application in the oil and gas industry, particularly in equipment and systems involving high-pressure fluids. They are used in pipelines, valves, pumps, and other components, ensuring leak-free sealing in critical oil and gas operations.
