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Nickel Plating Bonded Seal

Nickel-plated bonded seal is a type of sealing device used to provide a reliable and leak-free connection between threaded fasteners and the surfaces they are tightened against. The addition of nickel plating to the bonded seal provides enhanced corrosion resistance and durability.
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Basic Info:

1.Raw-Material Brand: 

 DuPont (US) / Dow Corning (Germany) / Bayer (Germany) / 3M

2.Size:

Germany Standard Size/Inch/Metric Size 

3.Material Type: 

NBR / FKM / Silicone / EPDM+Metal/Stainless Steel

4.Product Type: 

Self-Centering/Non-Self Centering/Custom

5.Products Application

Metallurgical, chemical, engineering, construction, mining, petroleum machinery

6.Color: 

Black, white, red, green, or any customize

7.Parameters: 

Temperature from -60° C to +220° C in different material

8.Factory Certificate

IATF 16949:2016 and ISO9001, ISO14001 certificated

9.Product Certificate

KTW-W270/ Watermark/ LFGB / RoHs/REACH/FDA


Boman Nickel Plating Bonded Seal Advantages:

1. Corrosion Resistance: Nickel plating enhances the corrosion resistance of the bonded seal. The nickel layer acts as a barrier between the seal and the environment, protecting it from oxidation, moisture, and corrosive substances. This makes nickel-plated bonded seals suitable for applications in harsh or corrosive environments.

2. Improved Wear Resistance: Nickel plating enhances the wear resistance of the bonded seal. The nickel layer provides a protective coating that can withstand friction, abrasion, and wear caused by mating surfaces or dynamic loads. This helps to maintain the seal's integrity and prevent premature failure.

3. Durability: Nickel plating enhances the wear resistance of the bonded seal. This increased durability ensures that the seal remains effective and functional even after repeated use and exposure to mechanical stress, vibrations, and friction.

4. Enhanced Sealing Performance: Nickel plating can improve the sealing performance of the bonded seal. The smooth and uniform surface provided by the nickel layer ensures a better seal between mating surfaces, reducing the risk of leakage or seepage. This is especially beneficial in applications where a reliable and leak-free seal is critical.

5. Temperature Resistance: Nickel-plated bonded seals can withstand a broader range of temperatures compared to non-plated versions. This makes them suitable for applications where temperature fluctuations are common, such as in automotive engines or industrial machinery.


Product Parameters:

Nickel Plating Bonded Seal

Nickel Plating Bonded Seal

Nickel Plating Bonded Seal

Nickel Plating Bonded Seal

Nickel Plating Bonded Seal

Nickel Plating Bonded Seal


Nickel Plating Bonded Seal Process Flow Chart: 

steps The process flow Process flow name Machinery and equipment/measuring equipment features Special features symbols note
product product
1
Rubber material visual / / /
2
IQC Hardness tester hardness /
Tensile machine Tensile strength / /
Tensile machine elongation / /
hydrometer The proportion of / /
Aging test chamber The compression permanent deformation / /
3 Mixing mixer / Material thicknessmm /
4             IQC rheometer TS2 / /
TS50 / /
TS90 / /
Hardness tester hardness /
5 Cutting edge
/blanking
Cutting machine / Is long /
Material weight /
6

moulding 300 t hot molding machine, automatic monitoring
/ The molding pressure (kgcm2)
/ Molding time
/ Mold temperature
visual appearance / /
Hardness tester hardness /
The projector/caliper size /
7 IPQC visual appearance / /
Hardness tester hardness /
The projector/caliper size /
8 deflashing visual appearance / /
Automatic disassembly machine / speed /
/ time /
9 QC Scissors/knife appearance / /


steps The process flow Process flow name Machinery and equipment/measuring equipment features Special features symbols note
product process
10 FQC visual appearance / /
Hardness tester hardness /
The projector/caliper size /
11 cleaning Plastic basket / / / Manual cleaning
/ / /
/ / /
12 Post curing The oven / time
/ The temperature
13 Packing Electronic says Single - / /
Baling press The number of / /
The printer The labe / /
visual The cartons / /
14 OQC visual appearance / /
Hardness tester hardness /
The projector/caliper size /
visual check / /
visual weighing / /
15 Warehousing
/delivery
transport cart Delivery note / /
Courier / /
Put in storage / /
note      1.“◇”Said inspection、“□”Said processing、“↓”Said handling、“△”Said storage、“▲”Said reworking/repairing
2.“★”Said product function and process of key special feature symbol;


Nickel Plating Bonded SealNickel Plating Bonded Seal


Nickel Plating Bonded Seal Applications:

1. Automotive Industry:

Engine Components: Nickel-plated bonded seals are used in automotive engines for sealing oil pans, valve covers, and other critical components. The nickel plating enhances resistance to oil and other engine fluids.

2. Industrial Machinery:

Hydraulic Systems: Nickel-plated bonded seals are employed in hydraulic systems to prevent leakage at high pressures. They can be used in fittings, connectors, valves, and pumps.

Pneumatic Systems: These seals are used in pneumatic systems to ensure leak-free connections in air compressors, pneumatic cylinders, and control valves.

3. Marine and Offshore Applications:

Marine Engines: In marine engines, nickel-plated bonded seals are used to seal components such as water pumps, fuel systems, and exhaust systems, providing corrosion resistance in saltwater environments.

4. Oil and Gas Industry:

Pipeline Connectors: Nickel-plated bonded seals are used in pipeline connectors to prevent leaks and ensure integrity in oil and gas transport systems, including connectors and fittings.

5. Aerospace and Aviation:

Aircraft Components: Nickel-plated bonded seals are used in aircraft engines, hydraulic systems, and fuel systems to ensure reliable sealing under extreme temperature variations and high pressures.

6. Construction Equipment:

Heavy Machinery: Nickel-plated bonded seals are used in construction machinery, such as excavators, loaders, and cranes, to maintain reliable sealing in hydraulic systems.

7. Industrial Plumbing:

Water and Fluid Systems: These seals are applied in plumbing systems to prevent leaks in water lines, fluid pipes, and irrigation systems.

8. Chemical Processing:

Chemical Plants: In chemical processing facilities, these seals are used to create reliable seals in pipes, valves, and equipment that handle corrosive fluids.

9. Plumbing and Pipelines: Nickel-plated bonded seals are suitable for sealing connections in plumbing systems, water pipelines, and gas pipelines. 


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