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1.Raw-Material Brand: | DuPont (US) / Dow Corning (Germany) / Bayer (Germany) / 3M |
2.Type: | According to brand or customize |
3.Material Type: | NBR / FKM / Silicone/EPDM/HNBR/CR/ACM... |
4.Size: | Standard and Customize |
5.Products Application | Metallurgical, chemical, engineering, construction, mining, petroleum machinery |
6.Color: | Black, white, red, or any customize |
7.Parameters: | Temperature from -60° C to +220° C in different material |
8.Factory Certificate | IATF 16949:2016 and ISO9001, ISO14001 certificated |
9.Product Certificate | KTW-W270/ Watermark/ LFGB / RoHs/REACH/FDA |
1. Heat and Thermal Insulation: Gaskets play a role in isolating and controlling heat transfer between different components. In high-temperature areas like the engine, exhaust, and braking systems, gaskets help prevent overheating and potential damage.
2. Noise Reduction: Gaskets contribute to reducing noise transmission between parts. By acting as a buffer between metal components, gaskets help dampen vibrations that can lead to noise generation.
3. Corrosion Prevention: Gaskets can act as barriers to prevent direct contact between different metals. This helps minimize the risk of galvanic corrosion, which occurs when dissimilar metals come into contact and react with each other.
4. Easy Disassembly and Assembly: Gaskets make it easier to disassemble and reassemble components without damaging them. They create separation between parts that might otherwise get stuck due to friction or adhesion.
5. Conformity to Irregular Surfaces: Gaskets are designed to conform to irregular or non-uniform surfaces, ensuring a proper seal even if the mating surfaces are not perfectly flat or smooth.
6. Chemical Resistance: Gasket materials are often chosen for their resistance to specific chemicals and fluids used in motorcycle systems. This prevents the breakdown of the gasket material when exposed to these substances.
7. Customization: Gaskets come in various shapes, sizes, and materials, allowing them to be tailored to the specific requirements of different motorcycle components.
8. Electrical Insulation: In some cases, gaskets made from insulating materials prevent electrical conductivity between components, reducing the risk of short circuits or interference.
9. Cost-Effective Solution: Gaskets are generally cost-effective components, considering their importance in maintaining the functionality and safety of various motorcycle systems.
steps | The process flow | Process flow name | Machinery and equipment/measuring equipment | features | Special features symbols | note | ||||
product | product | |||||||||
1 |
| Rubber material | visual | / | / | / | ||||
2 |
| IQC | Hardness tester | hardness | / | ★ | ||||
Tensile machine | Tensile strength | / | / | |||||||
Tensile machine | elongation | / | / | |||||||
hydrometer | The proportion of | / | / | |||||||
Aging test chamber | The compression permanent deformation | / | / | |||||||
3 |
| Mixing | mixer | / | Material thicknessmm | / | ||||
4 |
| IQC | rheometer | TS2 | / | / | ||||
TS50 | / | / | ||||||||
TS90 | / | / | ||||||||
Hardness tester | hardness | / | ★ | |||||||
5 |
| Cutting edge | Cutting machine | / | Is long | / | ||||
Material weight | / | |||||||||
6 |
| moulding | 300 t hot molding machine, automatic monitoring | / | The molding pressure (kgcm2) | ★ | ||||
/ | Molding time | ★ | ||||||||
/ | Mold temperature | ★ | ||||||||
visual | appearance | / | / | |||||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
7 |
| IPQC | visual | appearance | / | / | ||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
8 |
| deflashing | visual | appearance | / | / | ||||
Automatic disassembly machine | / | speed | / | |||||||
/ | time | / | ||||||||
9 |
| QC | Scissors/knife | appearance | / | / | ||||
steps | The process flow | Process flow name | Machinery and equipment/measuring equipment | features | Special features symbols | note | ||||
product | process | |||||||||
10 |
| FQC | visual | appearance | / | / | ||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
11 |
| cleaning | Plastic basket | / | / | / | Manual cleaning | |||
/ | / | / | ||||||||
/ | / | / | ||||||||
12 |
| Post curing | The oven | / | time | ★ | ||||
/ | The temperature | ★ | ||||||||
13 |
| Packing | Electronic says | Single - | / | / | ||||
Baling press | The number of | / | / | |||||||
The printer | The labe | / | / | |||||||
visual | The cartons | / | / | |||||||
14 |
| OQC | visual | appearance | / | / | ||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
visual | check | / | / | |||||||
visual | weighing | / | / | |||||||
15 | □ | Warehousing | transport cart | Delivery note | / | / | ||||
Courier | / | / | ||||||||
Put in storage | / | / | ||||||||
note |
| |||||||||
2．“★”Said product function and process of key special feature symbol； | ||||||||||
1. Transmission: Gaskets are used in the transmission system to seal the transmission casing, preventing the leakage of transmission fluid. They are also used in clutch components to ensure proper sealing and engagement.
2. Exhaust System: Gaskets in the exhaust system seal the connections between exhaust pipes, headers, mufflers, and catalytic converters. These gaskets prevent exhaust leaks and help maintain proper exhaust backpressure.
3. Intake System: Gaskets are used in the intake manifold to seal the connections between the manifold and the cylinder head or throttle body. These gaskets ensure proper air-fuel mixture delivery to the combustion chambers.
4. Cooling System: Gaskets are employed in the cooling system to seal components such as radiators, water pumps, thermostat housings, and coolant passages. They prevent coolant leaks and help regulate engine temperature.
5. Valve System: Gaskets in the valve cover area seal the valve mechanism, preventing oil leaks and maintaining proper lubrication of the valve train.
6. Fuel System: Gaskets are used in carburetors, fuel injectors, and fuel pumps to create seals between components. They prevent fuel leaks and ensure accurate fuel delivery.
7. Oil Filters: Gaskets are found in oil filters to provide a proper seal between the filter and its housing, preventing oil leaks during operation.
8. Crankcase: Gaskets in the crankcase area prevent oil leaks and maintain the proper lubrication of internal engine components.
Electrical Components: Gaskets seal electrical components such as ignition covers, sensor housings, and electrical connectors, preventing moisture and contaminants from entering sensitive parts of the electrical system.
9. Frame and Body: Gaskets are used in areas where body panels, fairings, and other components meet the motorcycle's frame. They prevent water infiltration and help reduce vibrations.
Suspension System: Gaskets can be used in suspension components to provide protection against contaminants and moisture, maintaining the performance and durability of suspension systems.
10. Oil Seals: While not technically gaskets, oil seals are used in various parts of the motorcycle to prevent oil from leaking out and contaminants from entering. Examples include wheel hubs, fork seals, and crankshaft seals.
11. Braking System: Gaskets are used in brake calipers, master cylinders, and brake fluid reservoirs to prevent fluid leaks and maintain braking performance.
12. Fuel Tank: Gaskets seal the connections between the fuel tank and fuel lines, ensuring a leak-free fuel system.
13. Engine: Gaskets are extensively used in the engine to create seals between various components, such as cylinder heads, engine blocks, valve covers, oil pans, and timing covers. These gaskets prevent oil, coolant, and fuel leaks and maintain proper compression within the cylinders.
1.Raw-Material Brand: | DuPont (US) / Dow Corning (Germany) / Bayer (Germany) / 3M |
2.Type: | According to brand or customize |
3.Material Type: | NBR / FKM / Silicone/EPDM/HNBR/CR/ACM... |
4.Size: | Standard and Customize |
5.Products Application | Metallurgical, chemical, engineering, construction, mining, petroleum machinery |
6.Color: | Black, white, red, or any customize |
7.Parameters: | Temperature from -60° C to +220° C in different material |
8.Factory Certificate | IATF 16949:2016 and ISO9001, ISO14001 certificated |
9.Product Certificate | KTW-W270/ Watermark/ LFGB / RoHs/REACH/FDA |
1. Heat and Thermal Insulation: Gaskets play a role in isolating and controlling heat transfer between different components. In high-temperature areas like the engine, exhaust, and braking systems, gaskets help prevent overheating and potential damage.
2. Noise Reduction: Gaskets contribute to reducing noise transmission between parts. By acting as a buffer between metal components, gaskets help dampen vibrations that can lead to noise generation.
3. Corrosion Prevention: Gaskets can act as barriers to prevent direct contact between different metals. This helps minimize the risk of galvanic corrosion, which occurs when dissimilar metals come into contact and react with each other.
4. Easy Disassembly and Assembly: Gaskets make it easier to disassemble and reassemble components without damaging them. They create separation between parts that might otherwise get stuck due to friction or adhesion.
5. Conformity to Irregular Surfaces: Gaskets are designed to conform to irregular or non-uniform surfaces, ensuring a proper seal even if the mating surfaces are not perfectly flat or smooth.
6. Chemical Resistance: Gasket materials are often chosen for their resistance to specific chemicals and fluids used in motorcycle systems. This prevents the breakdown of the gasket material when exposed to these substances.
7. Customization: Gaskets come in various shapes, sizes, and materials, allowing them to be tailored to the specific requirements of different motorcycle components.
8. Electrical Insulation: In some cases, gaskets made from insulating materials prevent electrical conductivity between components, reducing the risk of short circuits or interference.
9. Cost-Effective Solution: Gaskets are generally cost-effective components, considering their importance in maintaining the functionality and safety of various motorcycle systems.
steps | The process flow | Process flow name | Machinery and equipment/measuring equipment | features | Special features symbols | note | ||||
product | product | |||||||||
1 |
| Rubber material | visual | / | / | / | ||||
2 |
| IQC | Hardness tester | hardness | / | ★ | ||||
Tensile machine | Tensile strength | / | / | |||||||
Tensile machine | elongation | / | / | |||||||
hydrometer | The proportion of | / | / | |||||||
Aging test chamber | The compression permanent deformation | / | / | |||||||
3 |
| Mixing | mixer | / | Material thicknessmm | / | ||||
4 |
| IQC | rheometer | TS2 | / | / | ||||
TS50 | / | / | ||||||||
TS90 | / | / | ||||||||
Hardness tester | hardness | / | ★ | |||||||
5 |
| Cutting edge | Cutting machine | / | Is long | / | ||||
Material weight | / | |||||||||
6 |
| moulding | 300 t hot molding machine, automatic monitoring | / | The molding pressure (kgcm2) | ★ | ||||
/ | Molding time | ★ | ||||||||
/ | Mold temperature | ★ | ||||||||
visual | appearance | / | / | |||||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
7 |
| IPQC | visual | appearance | / | / | ||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
8 |
| deflashing | visual | appearance | / | / | ||||
Automatic disassembly machine | / | speed | / | |||||||
/ | time | / | ||||||||
9 |
| QC | Scissors/knife | appearance | / | / | ||||
steps | The process flow | Process flow name | Machinery and equipment/measuring equipment | features | Special features symbols | note | ||||
product | process | |||||||||
10 |
| FQC | visual | appearance | / | / | ||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
11 |
| cleaning | Plastic basket | / | / | / | Manual cleaning | |||
/ | / | / | ||||||||
/ | / | / | ||||||||
12 |
| Post curing | The oven | / | time | ★ | ||||
/ | The temperature | ★ | ||||||||
13 |
| Packing | Electronic says | Single - | / | / | ||||
Baling press | The number of | / | / | |||||||
The printer | The labe | / | / | |||||||
visual | The cartons | / | / | |||||||
14 |
| OQC | visual | appearance | / | / | ||||
Hardness tester | hardness | / | ★ | |||||||
The projector/caliper | size | / | ★ | |||||||
visual | check | / | / | |||||||
visual | weighing | / | / | |||||||
15 | □ | Warehousing | transport cart | Delivery note | / | / | ||||
Courier | / | / | ||||||||
Put in storage | / | / | ||||||||
note |
| |||||||||
2．“★”Said product function and process of key special feature symbol； | ||||||||||
1. Transmission: Gaskets are used in the transmission system to seal the transmission casing, preventing the leakage of transmission fluid. They are also used in clutch components to ensure proper sealing and engagement.
2. Exhaust System: Gaskets in the exhaust system seal the connections between exhaust pipes, headers, mufflers, and catalytic converters. These gaskets prevent exhaust leaks and help maintain proper exhaust backpressure.
3. Intake System: Gaskets are used in the intake manifold to seal the connections between the manifold and the cylinder head or throttle body. These gaskets ensure proper air-fuel mixture delivery to the combustion chambers.
4. Cooling System: Gaskets are employed in the cooling system to seal components such as radiators, water pumps, thermostat housings, and coolant passages. They prevent coolant leaks and help regulate engine temperature.
5. Valve System: Gaskets in the valve cover area seal the valve mechanism, preventing oil leaks and maintaining proper lubrication of the valve train.
6. Fuel System: Gaskets are used in carburetors, fuel injectors, and fuel pumps to create seals between components. They prevent fuel leaks and ensure accurate fuel delivery.
7. Oil Filters: Gaskets are found in oil filters to provide a proper seal between the filter and its housing, preventing oil leaks during operation.
8. Crankcase: Gaskets in the crankcase area prevent oil leaks and maintain the proper lubrication of internal engine components.
Electrical Components: Gaskets seal electrical components such as ignition covers, sensor housings, and electrical connectors, preventing moisture and contaminants from entering sensitive parts of the electrical system.
9. Frame and Body: Gaskets are used in areas where body panels, fairings, and other components meet the motorcycle's frame. They prevent water infiltration and help reduce vibrations.
Suspension System: Gaskets can be used in suspension components to provide protection against contaminants and moisture, maintaining the performance and durability of suspension systems.
10. Oil Seals: While not technically gaskets, oil seals are used in various parts of the motorcycle to prevent oil from leaking out and contaminants from entering. Examples include wheel hubs, fork seals, and crankshaft seals.
11. Braking System: Gaskets are used in brake calipers, master cylinders, and brake fluid reservoirs to prevent fluid leaks and maintain braking performance.
12. Fuel Tank: Gaskets seal the connections between the fuel tank and fuel lines, ensuring a leak-free fuel system.
13. Engine: Gaskets are extensively used in the engine to create seals between various components, such as cylinder heads, engine blocks, valve covers, oil pans, and timing covers. These gaskets prevent oil, coolant, and fuel leaks and maintain proper compression within the cylinders.
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